ISM-Bericht // Institut für Strukturmechanik, Bauhaus-Universität Weimar
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2010,2
The numerical simulation of damage using phenomenological models on the macroscale was state of the art for many decades. However, such models are not able to capture the complex nature of damage, which simultaneously proceeds on multiple length scales. Furthermore, these phenomenological models usually contain damage parameters, which are physically not interpretable. Consequently, a reasonable experimental determination of these parameters is often impossible. In the last twenty years, the ongoing advance in computational capacities provided new opportunities for more and more detailed studies of the microstructural damage behavior. Today, multiphase models with several million degrees of freedom enable for the numerical simulation of micro-damage phenomena in naturally heterogeneous materials. Therewith, the application of multiscale concepts for the numerical investigation of the complex nature of damage can be realized. The presented thesis contributes to a hierarchical multiscale strategy for the simulation of brittle intergranular damage in polycrystalline materials, for example aluminum. The numerical investigation of physical damage phenomena on an atomistic microscale and the integration of these physically based information into damage models on the continuum meso- and macroscale is intended. Therefore, numerical methods for the damage analysis on the micro- and mesoscale including the scale transfer are presented and the transition to the macroscale is discussed. The investigation of brittle intergranular damage on the microscale is realized by the application of the nonlocal Quasicontinuum method, which fully describes the material behavior by atomistic potential functions, but reduces the number of atomic degrees of freedom by introducing kinematic couplings. Since this promising method is applied only by a limited group of researchers for special problems, necessary improvements have been realized in an own parallelized implementation of the 3D nonlocal Quasicontinuum method. The aim of this implementation was to develop and combine robust and efficient algorithms for a general use of the Quasicontinuum method, and therewith to allow for the atomistic damage analysis in arbitrary grain boundary configurations. The implementation is applied in analyses of brittle intergranular damage in ideal and nonideal grain boundary models of FCC aluminum, considering arbitrary misorientations. From the microscale simulations traction separation laws are derived, which describe grain boundary decohesion on the mesoscale. Traction separation laws are part of cohesive zone models to simulate the brittle interface decohesion in heterogeneous polycrystal structures. 2D and 3D mesoscale models are presented, which are able to reproduce crack initiation and propagation along cohesive interfaces in polycrystals. An improved Voronoi algorithm is developed in 2D to generate polycrystal material structures based on arbitrary distribution functions of grain size. The new model is more flexible in representing realistic grain size distributions. Further improvements of the 2D model are realized by the implementation and application of an orthotropic material model with Hill plasticity criterion to grains. The 2D and 3D polycrystal models are applied to analyze crack initiation and propagation in statically loaded samples of aluminum on the mesoscale without the necessity of initial damage definition.
2022,3
In recent years, lightweight materials, such as polymer composite materials (PNCs) have been studied and developed due to their excellent physical and chemical properties. Structures composed of these composite materials are widely used in aerospace engineering structures, automotive components, and electrical devices. The excellent and outstanding mechanical, thermal, and electrical properties of Carbon nanotube (CNT) make it an ideal filler to strengthen polymer materials’ comparable properties. The heat transfer of composite materials has very promising engineering applications in many fields, especially in electronic devices and energy storage equipment. It is essential in high-energy density systems since electronic components need heat dissipation functionality. Or in other words, in electronic devices the generated heat should ideally be dissipated by light and small heat sinks.
Polymeric composites consist of fillers embedded in a polymer matrix, the first ones will significantly affect the overall (macroscopic) performance of the material. There are many common carbon-based fillers such as single-walled carbon nanotubes (SWCNT), multi-walled carbon nanotubes (MWCNT), carbon nanobuds (CNB), fullerene, and graphene. Additives inside the matrix have become a popular subject for researchers. Some extraordinary characters, such as high-performance load, lightweight design, excellent chemical resistance, easy processing, and heat transfer, make the design of polymeric nanotube composites (PNCs) flexible. Due to the reinforcing effects with different fillers on composite materials, it has a higher degree of freedom and can be designed for the structure according to specific applications’ needs. As already stated, our research focus will be on SWCNT enhanced PNCs. Since experiments are timeconsuming, sometimes expensive and cannot shed light into phenomena taking place for instance at the interfaces/interphases of composites, they are often complemented through theoretical and computational analysis.
While most studies are based on deterministic approaches, there is a comparatively lower number of stochastic methods accounting for uncertainties in the input parameters. In deterministic models, the output of the model is fully determined by the parameter values and the initial conditions. However, uncertainties in the input parameters such as aspect ratio, volume fraction, thermal properties of fiber and matrix need to be taken into account for reliable predictions. In this research, a stochastic multiscale method is provided to study the influence of numerous uncertain input parameters on the thermal conductivity of the composite. Therefore, a hierarchical multi-scale method based on computational homogenization is presented in to predict the macroscopic thermal conductivity based on the fine-scale structure. In order to study the inner mechanism, we use the finite element method and employ surrogate models to conduct a Global Sensitivity Analysis (GSA). The SA is performed in order to quantify the influence of the conductivity of the fiber, matrix, Kapitza resistance, volume fraction and aspect ratio on the macroscopic conductivity. Therefore, we compute first-order and total-effect sensitivity indices with different surrogate models.
As stochastic multiscale models are computational expensive, surrogate approaches are commonly exploited. With the emergence of high performance computing and artificial intelligence, machine learning has become a popular modeling tool for numerous applications. Machine learning (ML) is commonly used in regression and maps data through specific rules with algorithms to build input and output models. They are particularly useful for nonlinear input-output relationships when sufficient data is available. ML has also been used in the design of new materials and multiscale analysis. For instance, Artificial neural networks and integrated learning seem to be ideally for such a task. They can theoretically simulate any non-linear relationship through the connection of neurons. Mapping relationships are employed to carry out data-driven simulations of inputs and outputs in stochastic modeling.
This research aims to develop a stochastic multi-scale computational models of PNCs in heat transfer. Multi-scale stochastic modeling with uncertainty analysis and machine learning methods consist of the following components:
-Uncertainty Analysis. A surrogate based global sensitivity analysis is coupled with a hierarchical multi-scale method employing computational homogenization. The effect of the conductivity of the fibers and the matrix, the Kapitza resistance, volume fraction and aspect ratio on the ’macroscopic’ conductivity of the composite is systematically studied. All selected surrogate models yield consistently the conclusions that the most influential input parameters are the aspect ratio followed by the volume fraction. The Kapitza Resistance has no significant effect on the thermal conductivity of the PNCs. The most accurate surrogate model in terms of the R2 value is the moving least square (MLS).
-Hybrid Machine Learning Algorithms. A combination of artificial neural network (ANN) and particle swarm optimization (PSO) is applied to estimate the relationship between variable input and output parameters. The ANN is used for modeling the composite while PSO improves the prediction performance through an optimized global minimum search. The thermal conductivity of the fibers and the matrix, the kapitza resistance, volume fraction and aspect ratio are selected as input parameters. The output is the macroscopic (homogenized) thermal conductivity of the composite. The results show that the PSO significantly improves the predictive ability of this hybrid intelligent algorithm, which outperforms traditional neural networks.
-Stochastic Integrated Machine Learning. A stochastic integrated machine learning based multiscale approach for the prediction of the macroscopic thermal conductivity in PNCs is developed. Seven types of machine learning models are exploited in this research, namely Multivariate Adaptive Regression Splines (MARS), Support Vector Machine (SVM), Regression Tree (RT), Bagging Tree (Bag), Random Forest (RF), Gradient Boosting Machine (GBM) and Cubist. They are used as components of stochastic modeling to construct the relationship between the variable of the inputs’ uncertainty and the macroscopic thermal conductivity of PNCs. Particle Swarm Optimization (PSO) is used for hyper-parameter tuning to find the global optimal values leading to a significant reduction in the computational cost. The advantages and disadvantages of various methods are also analyzed in terms of computing time and model complexity to finally give a recommendation for the applicability of different models.
2018,7
Matrix-free voxel-based finite element method for materials with heterogeneous microstructures
(2019)
Modern image detection techniques such as micro computer tomography
(μCT), magnetic resonance imaging (MRI) and scanning electron microscopy (SEM) provide us with high resolution images of the microstructure of materials in a non-invasive and convenient way. They form the basis for the geometrical models of high-resolution analysis, so called image-based analysis.
However especially in 3D, discretizations of these models reach easily the size of 100 Mill. degrees of freedoms and require extensive hardware resources in terms of main memory and computing power to solve the numerical model. Consequently, the focus of this work is to combine and adapt numerical solution methods to reduce the memory demand first and then the computation time and therewith enable an execution of the image-based analysis on modern computer desktops. Hence, the numerical model is a straightforward grid discretization of the voxel-based (pixels with a third dimension) geometry which omits the boundary detection algorithms and allows reduced storage of the finite element data structure and a matrix-free solution algorithm.
This in turn reduce the effort of almost all applied grid-based solution techniques and results in memory efficient and numerically stable algorithms for the microstructural models. Two variants of the matrix-free algorithm are presented. The efficient iterative solution method of conjugate gradients is used with matrix-free applicable preconditioners such as the Jacobi and the especially suited multigrid method. The jagged material boundaries of the voxel-based mesh are smoothed through embedded boundary elements which contain different material information at the integration point and are integrated sub-cell wise though without additional boundary detection. The efficiency of the matrix-free methods can be retained.
2022,10
Due to the development of new technologies and materials, optimized bridge design has recently gained more attention. The aim is to reduce the bridge components materials and the CO2 emission from the cement manufacturing process. Thus, most long-span bridges are designed to be with high flexibility, low structural damping, and longer and slender spans. Such designs lead, however, to aeroelastic challenges. Moreover, the consideration of both the structural and aeroelastic behavior in bridges leads to contradictory solutions as the structural constraints lead to deck prototypes with high depth which provide high inertia to material volume ratios. On the other hand, considering solely the aerodynamic requirements, slender airfoil-shaped bridge box girders are recommended since they prevent vortex shedding and exhibit minimum drag. Within this framework comes this study which provides approaches to find optimal bridge deck cross-sections while considering the aerodynamic effects. Shape optimization of deck cross-section is usually formulated to minimize the amount of material by finding adequate parameters such as the depth, the height, and the thickness and while ensuring the overall stability of the structure by the application of some constraints. Codes and studies have been implemented to analyze the wind phenomena and the structural responses towards bridge deck cross-sections where simplifications have been adopted due to the complexity and the uniqueness of such components besides the difficulty of obtaining a final model of the aerodynamic behavior. In this thesis, two main perspectives have been studied; the first is fully deterministic and presents a novel framework on generating optimal aerodynamic shapes for streamlined and trapezoidal cross-sections based on the meta-modeling approach. Single and multi-objective optimizations were both carried out and a Pareto Front is generated. The performance of the optimal designs is checked afterwards. In the second part, a new strategy based on Reliability-Based Design Optimization (RBDO) to mitigate the vortex-induced vibration (VIV) on the Trans-Tokyo Bay bridge is proposed. Small changes in the leading and trailing edges are presented and uncertainties are considered in the structural system. Probabilistic constraints based on polynomial regression are evaluated and the problem is solved while applying the Reliability Index Approach (RIA) and the Performance Measure Approach (PMA). The results obtained in the first part showed that the aspect ratio has a significant effect on the aerodynamic behavior where deeper cross-sections have lower resistance against flutter and should be avoided. In the second part, the adopted RBDO approach succeeded to mitigate the VIV, and it is proven that designs with narrow or prolonged bottom-base length and featuring an abrupt surface change in the leading and trailing edges can lead to high vertical vibration amplitude. It is expected that this research will help engineers with the selections of the adequate deck cross-section layout, and encourage researchers to apply concepts of optimization regarding this field and develop the presented approaches for further studies.
2014,2
Alkali-silica reaction causes major problems in concrete structures due to the rapidity of its deformation which leads to the serviceability limit of the structure being reached well before its time. Factors that affect ASR vary greatly, including alkali and silica content, relative humidity, temperature and porosity of the cementitious matrix,all these making it a very complex phenomenon to consider explicitly. With this in mind, the finite element technique was used to build models and generate expansive pressures and damage propagation due to ASR under the influence of thermo-hygrochemoelastic loading. Since ASR initializes in the mesoscopic regions of the concrete,
the accumulative effects of its expansion escalates onto the macroscale level with the development of web cracking on the concrete surface, hence solution of the damage model as well as simulation of the ASR phenomenon at both the macroscale and mesoscale levels have been performed. The macroscale model realizes the effects of ASR expansion as a whole and shows how it develops under the influence of moisture, thermal and mechanical loading. Results of the macroscale modeling are
smeared throughout the structure and are sufficient to show how damage due to ASR expansion orientates. As opposed to the mesoscale model, the heterogeneity of the model shows us how difference in material properties between aggregates and the cementitious matrix facilitates ASR expansion. With both these models, the ASR phenomenon under influence of thermo-chemo-hygro-mechanical loading can be better understood.
2018,2
Increasing structural robustness is the goal which is of interest for structural engineering community. The partial collapse of RC buildings is subject of this dissertation. Understanding the robustness of RC buildings will guide the development of safer structures against abnormal loading scenarios such as; explosions, earthquakes, fine, and/or long-term accumulation effects leading to deterioration or fatigue. Any of these may result in local immediate structural damage, that can propagate to the rest of the structure causing what is known by the disproportionate collapse.
This work handels collapse propagation through various analytical approaches which simplifies the mechanical description of damaged reinfoced concrete structures due to extreme acidental event.
2018,4
Polymeric nanocomposites (PNCs) are considered for numerous nanotechnology such as: nano-biotechnology, nano-systems, nanoelectronics, and nano-structured materials. Commonly , they are formed by polymer (epoxy) matrix reinforced with a nanosized filler. The addition of rigid nanofillers to the epoxy matrix has offered great improvements in the fracture toughness without sacrificing other important thermo-mechanical properties. The physics of the fracture in PNCs is rather complicated and is influenced by different parameters. The presence of uncertainty in the predicted output is expected as a result of stochastic variance in the factors affecting the fracture mechanism. Consequently, evaluating the improved fracture toughness in PNCs is a challenging problem.
Artificial neural network (ANN) and adaptive neuro-fuzzy inference system (ANFIS) have been employed to predict the fracture energy of polymer/particle nanocomposites. The ANN and ANFIS models were constructed, trained, and tested based on a collection of 115 experimental datasets gathered from the literature. The performance evaluation indices of the developed ANN and ANFIS showed relatively small error, with high coefficients of determination (R2), and low root mean square error and mean absolute percentage error.
In the framework for uncertainty quantification of PNCs, a sensitivity analysis (SA) has been conducted to examine the influence of uncertain input parameters on the fracture toughness of polymer/clay nanocomposites (PNCs). The phase-field approach is employed to predict the macroscopic properties of the composite considering six uncertain input parameters. The efficiency, robustness, and repeatability are compared and evaluated comprehensively for five different SA methods.
The Bayesian method is applied to develop a methodology in order to evaluate the performance of different analytical models used in predicting the fracture toughness of polymeric particles nanocomposites. The developed method have considered the model and parameters uncertainties based on different reference data (experimental measurements) gained from the literature. Three analytical models differing in theory and assumptions were examined. The coefficients of variation of the model predictions to the measurements are calculated using the approximated optimal parameter sets. Then, the model selection probability is obtained with respect to the different reference data.
Stochastic finite element modeling is implemented to predict the fracture toughness of polymer/particle nanocomposites. For this purpose, 2D finite element model containing an epoxy matrix and rigid nanoparticles surrounded by an interphase zone is generated. The crack propagation is simulated by the cohesive segments method and phantom nodes. Considering the uncertainties in the input parameters, a polynomial chaos expansion (PCE) surrogate model is construed followed by a sensitivity analysis.
2022,2
The detailed structural analysis of thin-walled circular pipe members often requires the use of a shell or solid-based finite element method. Although these methods provide a very good approximation of the deformations, they require a higher degree of discretization which causes high computational costs. On the other hand, the analysis of thin-walled circular pipe members based on classical beam theories is easy to implement and needs much less computation time, however, they are limited in their ability to approximate the deformations as they cannot consider the deformation of the cross-section.
This dissertation focuses on the study of the Generalized Beam Theory (GBT) which is both accurate and efficient in analyzing thin-walled members. This theory is based on the separation of variables in which the displacement field is expressed as a combination of predetermined deformation modes related to the cross-section, and unknown amplitude functions defined on the beam's longitudinal axis. Although the GBT was initially developed for long straight members, through the consideration of complementary deformation modes, which amend the null transverse and shear membrane strain assumptions of the classical GBT, problems involving short members, pipe bends, and geometrical nonlinearity can also be analyzed using GBT. In this dissertation, the GBT formulation for the analysis of these problems is developed and the application and capabilities of the method are illustrated using several numerical examples. Furthermore, the displacement and stress field results of these examples are verified using an equivalent refined shell-based finite element model.
The developed static and dynamic GBT formulations for curved thin-walled circular pipes are based on the linear kinematic description of the curved shell theory. In these formulations, the complex problem in pipe bends due to the strong coupling effect of the longitudinal bending, warping and the cross-sectional ovalization is handled precisely through the derivation of the coupling tensors between the considered GBT deformation modes. Similarly, the geometrically nonlinear GBT analysis is formulated for thin-walled circular pipes based on the nonlinear membrane kinematic equations. Here, the initial linear and quadratic stress and displacement tangent stiffness matrices are built using the third and fourth-order GBT deformation mode coupling tensors.
Longitudinally, the formulation of the coupled GBT element stiffness and mass matrices are presented using a beam-based finite element formulation. Furthermore, the formulated GBT elements are tested for shear and membrane locking problems and the limitations of the formulations regarding the membrane locking problem are discussed.
2021,1
This thesis presents the advances and applications of phase field modeling in fracture analysis. In this approach, the sharp crack surface topology in a solid is approximated by a diffusive crack zone governed by a scalar auxiliary variable. The uniqueness of phase field modeling is that the crack paths are automatically determined as part of the solution and no interface tracking is required. The damage parameter varies continuously over the domain. But this flexibility comes with associated difficulties: (1) a very fine spatial discretization is required to represent sharp local gradients correctly; (2) fine discretization results in high computational cost; (3) computation of higher-order derivatives for improved convergence rates and (4) curse of dimensionality in conventional numerical integration techniques. As a consequence, the practical applicability of phase field models is severely limited.
The research presented in this thesis addresses the difficulties of the conventional numerical integration techniques for phase field modeling in quasi-static brittle fracture analysis. The first method relies on polynomial splines over hierarchical T-meshes (PHT-splines) in the framework of isogeometric analysis (IGA). An adaptive h-refinement scheme is developed based on the variational energy formulation of phase field modeling. The fourth-order phase field model provides increased regularity in the exact solution of the phase field equation and improved convergence rates for numerical solutions on a coarser discretization, compared to the second-order model. However, second-order derivatives of the phase field are required in the fourth-order model. Hence, at least a minimum of C1 continuous basis functions are essential, which is achieved using hierarchical cubic B-splines in IGA. PHT-splines enable the refinement to remain local at singularities and high gradients, consequently reducing the computational cost greatly. Unfortunately, when modeling complex geometries, multiple parameter spaces (patches) are joined together to describe the physical domain and there is typically a loss of continuity at the patch boundaries. This decrease of smoothness is dictated by the geometry description, where C0 parameterizations are normally used to deal with kinks and corners in the domain. Hence, the application of the fourth-order model is severely restricted. To overcome the high computational cost for the second-order model, we develop a dual-mesh adaptive h-refinement approach. This approach uses a coarser discretization for the elastic field and a finer discretization for the phase field. Independent refinement strategies have been used for each field.
The next contribution is based on physics informed deep neural networks. The network is trained based on the minimization of the variational energy of the system described by general non-linear partial differential equations while respecting any given law of physics, hence the name physics informed neural network (PINN). The developed approach needs only a set of points to define the geometry, contrary to the conventional mesh-based discretization techniques. The concept of `transfer learning' is integrated with the developed PINN approach to improve the computational efficiency of the network at each displacement step. This approach allows a numerically stable crack growth even with larger displacement steps. An adaptive h-refinement scheme based on the generation of more quadrature points in the damage zone is developed in this framework. For all the developed methods, displacement-controlled loading is considered. The accuracy and the efficiency of both methods are studied numerically showing that the developed methods are powerful and computationally efficient tools for accurately predicting fractures.
2016,1
Briefly, the two basic questions that this research is supposed to answer are:
1. Howmuch fiber is needed and how fibers should be distributed through a fiber reinforced composite (FRC) structure in order to obtain the optimal and reliable structural response?
2. How do uncertainties influence the optimization results and reliability of the structure?
Giving answer to the above questions a double stage sequential optimization algorithm for finding the optimal content of short fiber reinforcements and their distribution in the composite structure, considering uncertain design parameters, is presented. In the first stage, the optimal amount of short fibers in a FRC structure with uniformly distributed fibers is conducted in the framework of a Reliability Based Design Optimization (RBDO) problem. Presented model considers material, structural and modeling uncertainties. In the second stage, the fiber distribution optimization (with the aim to further increase in structural reliability) is performed by defining a fiber distribution function through a Non-Uniform Rational BSpline (NURBS) surface. The advantages of using the NURBS surface as a fiber distribution function include: using the same data set for the optimization and analysis; high convergence rate due to the smoothness of the NURBS; mesh independency of the optimal layout; no need for any post processing technique and its non-heuristic nature. The output of stage 1 (the optimal fiber content for homogeneously distributed fibers) is considered as the input of stage 2. The output of stage 2 is the Reliability Index (b ) of the structure with the optimal fiber content and distribution.
First order reliability method (in order to approximate the limit state function) as well as different material models including Rule of Mixtures, Mori-Tanaka, energy-based approach and stochastic multi-scales are implemented in different examples. The proposed combined model is able to capture the role of available uncertainties in FRC structures through a computationally efficient algorithm using all sequential, NURBS and sensitivity based techniques. The methodology is successfully implemented for interfacial shear stress optimization in sandwich beams and also for optimization of the internal cooling channels in a ceramic matrix composite.
Finally, after some changes and modifications by combining Isogeometric Analysis, level set and point wise density mapping techniques, the computational framework is extended for topology optimization of piezoelectric / flexoelectric materials.