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Material properties play a critical role in durable products manufacturing. Estimation of the precise characteristics in different scales requires complex and expensive experimental measurements. Potentially, computational methods can provide a platform to determine the fundamental properties before the final experiment. Multi-scale computational modeling leads to the modeling of the various time, and length scales include nano, micro, meso, and macro scales. These scales can be modeled separately or in correlation with coarser scales. Depend on the interested scales modeling, the right selection of multi-scale methods leads to reliable results and affordable computational cost. The present dissertation deals with the problems in various length and time scales using computational methods include density functional theory (DFT), molecular mechanics (MM), molecular dynamics (MD), and finite element (FE) methods.
Physical and chemical interactions in lower scales determine the coarser scale properties. Particles interaction modeling and exploring fundamental properties are significant challenges of computational science. Downscale modelings need more computational effort due to a large number of interacted atoms/particles. To deal with this problem and bring up a fine-scale (nano) as a coarse-scale (macro) problem, we extended an atomic-continuum framework. The discrete atomic models solve as a continuum problem using the computationally efficient FE method. MM or force field method based on a set of assumptions approximates a solution on the atomic scale. In this method, atoms and bonds model as a harmonic oscillator with a system of mass and springs. The negative gradient of the potential energy equal to the forces on each atom. In this way, each bond's total potential energy includes bonded, and non-bonded energies are simulated as equivalent structural strain energies. Finally, the chemical nature of the atomic bond is modeled as a piezoelectric beam element that solves by the FE method.
Exploring novel materials with unique properties is a demand for various industrial applications. During the last decade, many two-dimensional (2D) materials have been synthesized and shown outstanding properties. Investigation of the probable defects during the formation/fabrication process and studying their strength under severe service life are the critical tasks to explore performance prospects. We studied various defects include nano crack, notch, and point vacancy (Stone-Wales defect) defects employing MD analysis. Classical MD has been used to simulate a considerable amount of molecules at micro-, and meso- scales. Pristine and defective nanosheet structures considered under the uniaxial tensile loading at various temperatures using open-source LAMMPS codes. The results were visualized with the open-source software of OVITO and VMD.
Quantum based first principle calculations have been conducting at electronic scales and known as the most accurate Ab initio methods. However, they are computationally expensive to apply for large systems. We used density functional theory (DFT) to estimate the mechanical and electrochemical response of the 2D materials. Many-body Schrödinger's equation describes the motion and interactions of the solid-state particles. Solid describes as a system of positive nuclei and negative electrons, all electromagnetically interacting with each other, where the wave function theory describes the quantum state of the set of particles. However, dealing with the 3N coordinates of the electrons, nuclei, and N coordinates of the electrons spin components makes the governing equation unsolvable for just a few interacted atoms. Some assumptions and theories like Born Oppenheimer and Hartree-Fock mean-field and Hohenberg-Kohn theories are needed to treat with this equation. First, Born Oppenheimer approximation reduces it to the only electronic coordinates. Then Kohn and Sham, based on Hartree-Fock and Hohenberg-Kohn theories, assumed an equivalent fictitious non-interacting electrons system as an electron density functional such that their ground state energies are equal to a set of interacting electrons. Exchange-correlation energy functionals are responsible for satisfying the equivalency between both systems. The exact form of the exchange-correlation functional is not known. However, there are widely used methods to derive functionals like local density approximation (LDA), Generalized gradient approximation (GGA), and hybrid functionals (e.g., B3LYP). In our study, DFT performed using VASP codes within the GGA/PBE approximation, and visualization/post-processing of the results realized via open-source software of VESTA.
The extensive DFT calculations are conducted 2D nanomaterials prospects as anode/cathode electrode materials for batteries. Metal-ion batteries' performance strongly depends on the design of novel electrode material. Two-dimensional (2D) materials have developed a remarkable interest in using as an electrode in battery cells due to their excellent properties. Desirable battery energy storage systems (BESS) must satisfy the high energy density, safe operation, and efficient production costs. Batteries have been using in electronic devices and provide a solution to the environmental issues and store the discontinuous energies generated from renewable wind or solar power plants. Therefore, exploring optimal electrode materials can improve storage capacity and charging/discharging rates, leading to the design of advanced batteries.
Our results in multiple scales highlight not only the proposed and employed methods' efficiencies but also promising prospect of recently synthesized nanomaterials and their applications as an anode material. In this way, first, a novel approach developed for the modeling of the 1D nanotube as a continuum piezoelectric beam element. The results converged and matched closely with those from experiments and other more complex models. Then mechanical properties of nanosheets estimated and the failure mechanisms results provide a useful guide for further use in prospect applications. Our results indicated a comprehensive and useful vision concerning the mechanical properties of nanosheets with/without defects. Finally, mechanical and electrochemical properties of the several 2D nanomaterials are explored for the first time—their application performance as an anode material illustrates high potentials in manufacturing super-stretchable and ultrahigh-capacity battery energy storage systems (BESS). Our results exhibited better performance in comparison to the available commercial anode materials.
In this paper, an artificial neural network is implemented for the sake of predicting the thermal conductivity ratio of TiO2-Al2O3/water nanofluid. TiO2-Al2O3/water in the role of an innovative type of nanofluid was synthesized by the sol–gel method. The results indicated that 1.5 vol.% of nanofluids enhanced the thermal conductivity by up to 25%. It was shown that the heat transfer coefficient was linearly augmented with increasing nanoparticle concentration, but its variation with temperature was nonlinear. It should be noted that the increase in concentration may cause the particles to agglomerate, and then the thermal conductivity is reduced. The increase in temperature also increases the thermal conductivity, due to an increase in the Brownian motion and collision of particles. In this research, for the sake of predicting the thermal conductivity of TiO2-Al2O3/water nanofluid based on volumetric concentration and temperature functions, an artificial neural network is implemented. In this way, for predicting thermal conductivity, SOM (self-organizing map) and BP-LM (Back Propagation-Levenberq-Marquardt) algorithms were used. Based on the results obtained, these algorithms can be considered as an exceptional tool for predicting thermal conductivity. Additionally, the correlation coefficient values were equal to 0.938 and 0.98 when implementing the SOM and BP-LM algorithms, respectively, which is highly acceptable. View Full-Text
In this work, molecular separation of aqueous-organic was simulated by using combined soft computing-mechanistic approaches. The considered separation system was a microporous membrane contactor for separation of benzoic acid from water by contacting with an organic phase containing extractor molecules. Indeed, extractive separation is carried out using membrane technology where complex of solute-organic is formed at the interface. The main focus was to develop a simulation methodology for prediction of concentration distribution of solute (benzoic acid) in the feed side of the membrane system, as the removal efficiency of the system is determined by concentration distribution of the solute in the feed channel. The pattern of Adaptive Neuro-Fuzzy Inference System (ANFIS) was optimized by finding the optimum membership function, learning percentage, and a number of rules. The ANFIS was trained using the extracted data from the CFD simulation of the membrane system. The comparisons between the predicted concentration distribution by ANFIS and CFD data revealed that the optimized ANFIS pattern can be used as a predictive tool for simulation of the process. The R2 of higher than 0.99 was obtained for the optimized ANFIS model. The main privilege of the developed methodology is its very low computational time for simulation of the system and can be used as a rigorous simulation tool for understanding and design of membrane-based systems.
Highlights are, Molecular separation using microporous membranes. Developing hybrid model based on ANFIS-CFD for the separation process, Optimization of ANFIS structure for prediction of separation process
The production of a desired product needs an effective use of the experimental model. The present study proposes an extreme learning machine (ELM) and a support vector machine (SVM) integrated with the response surface methodology (RSM) to solve the complexity in optimization and prediction of the ethyl ester and methyl ester production process. The novel hybrid models of ELM-RSM and ELM-SVM are further used as a case study to estimate the yield of methyl and ethyl esters through a trans-esterification process from waste cooking oil (WCO) based on American Society for Testing and Materials (ASTM) standards. The results of the prediction phase were also compared with artificial neural networks (ANNs) and adaptive neuro-fuzzy inference system (ANFIS), which were recently developed by the second author of this study. Based on the results, an ELM with a correlation coefficient of 0.9815 and 0.9863 for methyl and ethyl esters, respectively, had a high estimation capability compared with that for SVM, ANNs, and ANFIS. Accordingly, the maximum production yield was obtained in the case of using ELM-RSM of 96.86% for ethyl ester at a temperature of 68.48 °C, a catalyst value of 1.15 wt. %, mixing intensity of 650.07 rpm, and an alcohol to oil molar ratio (A/O) of 5.77; for methyl ester, the production yield was 98.46% at a temperature of 67.62 °C, a catalyst value of 1.1 wt. %, mixing intensity of 709.42 rpm, and an A/O of 6.09. Therefore, ELM-RSM increased the production yield by 3.6% for ethyl ester and 3.1% for methyl ester, compared with those for the experimental data.
Maturation and Structure Formation Processes in Binders with Aqueous Alkali-Silicate Solutions
(2017)
Maturation and structure formation processes can lead to crack formation in silicate and aluminosilicate binders (e.g. for coating materials...) through restricted deformation, loss of strength and thus to loss of durability. These processes are evaluated with silicate materials with an outlook on aluminosilicate binders.
Durch Reifungs- und Strukturbildungsprozesse kann es bei silikatischen und alumosilikatischen Bindern zu Rissbildung bei behinderter Verformung, Festigkeitsverlust und somit Verlust der Dauerhaftigkeit kommen. Die Bewertung dieser Prozesse erfolgt an silikatischen Materialien mit einem Ausblick auf die alumosilikatischen Binder.
Durch Reifungs- und Strukturbildungsprozesse kann es bei silikatischen und alumosilikatischen Bindern zu Rissbildung bei behinderter Verformung, Festigkeitsverlust und somit Verlust der Dauerhaftigkeit kommen. Die Bewertung dieser Prozesse erfolgt an silikatischen Materialien mit einem Ausblick auf die alumosilikatischen Binder
Ein aktuelles Thema in der Forschung der Betonindustrie ist die gezielte Steuerung des Erstarrens und der Entwicklung der (Früh)Festigkeit von Betonen und Mörteln. Aus ökonomischer Sicht sind außerdem die Reduktion der CO2-Emission und die Schonung von Ressourcen und Energie wichtige Forschungsschwerpunkte. Eine Möglichkeit zum Erreichen dieser Ziele ist es, die Reaktivität/Hydratation der silikatischen Klinkerphasen gezielt anzuregen. Neben den bereits bekannten Möglichkeiten der Hydratationsbeschleunigung (u.a. Wärmebehandlung, Zugabe von Salzen) bietet die Anwendung von Power-Ultraschall (PUS) eine weitere Alternative zur Beschleunigung der Zementhydratation. Da bis zum jetzigen Zeitpunkt noch keine Erfahrungen zum Einsatz von PUS in der Zementchemie vorliegen, sollen mit der vorliegenden Arbeit grundlegende Kenntnisse zum Einfluss von PUS auf das Fließ- und Erstarrungsverhalten von Zementsuspensionen erarbeitet werden.
Dazu wurde die Arbeit in fünf Hauptuntersuchungsabschnitte aufgeteilt.
Im ersten Teil wurden optimale PUS-Parameter wie Amplitude und Energieeintrag ermittelt, die eine effiziente Beschleunigung der Portlandzement(CEM I)hydratation bei kurzen Beschallzeiten und begrenzter Zementleimtemperaturerhöhung erlauben. Mit Hilfe unabhängiger Untersuchungsmethoden (Bestimmung des Erstarrungsbeginns, der Festigkeitsentwicklung, zerstörungsfreier Ultraschallprüfung, isothermer Wärmeflusskalorimetrie, hochauflösender Rasterelektronmikroskopie (REM) wurde die Wirkung von PUS auf den Hydratationsverlauf von CEM I-Suspensionen charakterisiert. Die Ergebnisse zeigen, dass die Behandlung von CEM I-Suspensionen mit PUS grundsätzlich ein beschleunigtes Erstarren und eine beschleunigte (Früh)Festigkeitsentwicklung hervorruft.
Anhand von REM-Untersuchungen konnte eindeutig nachgewiesen werden, dass die Beschleunigung der CEM I-Hydratation mit einer beschleunigten Hydratation der Hauptklinkerphase Alit korreliert. Auf Grundlage dieser Erkenntnisse wurden die Ursachen der Aktivierung der Alithydratation untersucht. Dazu wurden Untersuchungen an Einzelsystemen des CEM I (silikatische Klinkerphase) durchgeführt.
Es ist bekannt, das die Hydratation der Hauptklinkerphase Alit (in der reinen Form Tricalciumsilikat 3CaO*SiO2; C3S) durch Lösungs-/Fällungsreaktionen (Bildung von Calcium-Silikat-Hydrat Phasen, C-S-H Phasen) bestimmt wird. Mit Hilfe von Untersuchungen zur Auflösung (C3S) und Kristallbildung (C-S-H Phasen) in Lösungen und Suspensionen (Aufzeichnung der elektrischen Leitfähigkeit sowie Bestimmung der Ionenkonzentrationen der wässrigen Phase, REM-Charakterisierung der Präzipitate) wurde die Beeinflussung dieser durch eine PUS-Behandlung charakterisiert. Die Ergebnisse zeigen, dass in partikelfreien Lösungen (primäre Keimbildung) eine PUS-Behandlung keinen Einfluss auf die Kinetik der Kristallisation von C-S-H Phasen hervorruft. Das heißt, auch die durch PUS eingetragene Energie reicht offensichtlich nicht aus, um in Abwesenheit von Oberflächen die C-S-H Phasen Bildung zu beschleunigen. Das weist darauf hin, dass die Bildung von C-S-H Phasen nicht durch eine Beschleunigung von Ionen in der Lösung (erhöhte Diffusion durch Anwendung von PUS) hervorgerufen wird. Eine Beschleunigung des Kristallisationsprozesses (Keimbildung und Wachstum von C-S-H Phasen) durch PUS wird nur in Anwesenheit von Partikeln in der Lösung (Suspension) erzielt. Das belegen Ergebnisse, bei denen die Bildung erster C-S-H Phasen bei geringer Übersättigung (heterogene Keimbildung, in Anwesenheit von Oberflächen) erfolgt. Unter diesen Bedingungen konnte gezeigt werden, dass PUS innerhalb der ersten 30 Minuten der Hydratation eine erhöhte Fällung von ersten C-S-H Phasen bewirkt. Diese fungieren dann vermutlich während der Haupthydratation als Keim bzw. geeignete Oberfläche zum beschleunigten Aufwachsen von weiteren C-S-H Phasen. Weiterhin ist vorstellbar, dass (in Analogie zu anderen Bereichen der Sonochemie) PUS durch Kavitation Schockwellen hervorruft, welche Partikel und wässriges Medium beschleunigen und damit erhöhte Partikelbewegungen und -kollisionen induziert. Dies wiederum bewirkt, dass die anfänglich auf der C3S-Oberfläche gebildeten C-S-H Phasen teilweise wieder entfernt werden. Damit ist das Inlösunggehen von Ca- und Si-Ionen aus dem C3S weiterhin möglich. Um den genauen Mechanismus weiter zu charakterisieren sollten mit geeigneten Methoden weitere Untersuchungen durchgeführt werden.
Im zweiten Teil der Arbeit wurde der Einfluss von PUS auf das Fließverhalten von CEM I-Suspensionen untersucht. Aus der Anwendung von PUS in anderen technischen Bereichen sind unter anderem Effekte wie das Entlüften, das Homogenisieren und das Dispergieren von Suspensionen und Emulsionen mittels PUS bekannt. Mit Hilfe der Bestimmung des Luftporengehaltes, Sedimentationsversuchen und cryo-SEM Untersuchungen wurde der Einfluss von PUS auf CEM I-Suspensionen charakterisiert. Die Ergebnisse belegen, dass durch PUS eine verbesserte Homogenität und Dispergierung der CEM I-Suspension erzielt wird. Damit wird für CEM I-Suspensionen unterschiedlichster w/z-Werte eine verbesserte Fließfähigkeit festgestellt. Ergebnisse der Bestimmung von Ausbreitmaßen und Trichterauslaufzeiten zeigen, dass PUS einen direkten Einfluss vor allem auf die Viskosität der CEM I-Suspensionen besitzt. Werden Fließmitteln (FM) der CEM I-Suspension zugegeben, wird nicht in jedem Fall eine verbesserte Fließfähigkeit festgestellt. Hier scheint unter bestimmten Voraussetzungen (w/z-Wert, FM-Gehalt, PUS) die Reaktion zwischen Aluminat- und Sulfatphase des Klinkers gestört. Zur eindeutigen Klärung dieses Sachverhaltes bedarf es jedoch weiterer quantitativer Untersuchungen zum Reaktionsumsatz.
Im dritten Teil der Arbeit wurden die am CEM I gewonnenen Erkenntnisse zum Einfluss von PUS auf die Hydratation an Portland-Hüttensand(HÜS)-Zement-Systemen verifiziert. Dafür
wurden auch in diesem Teil der Arbeit zunächst die optimalen PUS-Parameter festgelegt und der Einfluss auf das Erstarrung- und Erhärtungsverhalten dokumentiert. Untersuchungsmethoden sind unter anderem die Bestimmung des Erstarrungsbeginns und der (Früh)Festigkeitsentwicklung, Temperaturaufzeichnungen und isothermale Wärmeflusskalorimetrie sowie REM. Die Ergebnisse zeigen, dass auch die Reaktion von HÜS-Zementen durch PUS beschleunigt wird. Weiterführende Untersuchungen belegen, dass die erzielte Beschleunigung vorwiegend auf der Beschleunigung der Alitkomponente des CEM I beruht.
Im Fokus der Teile vier und fünf dieser Arbeit stand die Anwendbarkeit der PUS-Technik unter praktischen Bedingungen. Zum einen wurde die Anwendbarkeit von PUS in fertig gemischten Mörteln beurteilt. Anhand des Vergleichs wichtiger Frisch- und Festmörteleigenschaften unterschiedlich hergestellter Mörtel (beschallt im Anschluss an konventionelle Mischtechnik, beschallt im Anschluss an Suspensionsmischtechnik mit anschließender Zumischung der Gesteinskörnung und nicht beschallt) wird gezeigt, dass im Fall von Mörteln mit hohem Leimanteil eine durch PUS induzierte beschleunigte Festigkeitsentwicklung auch mit herkömmlichen Mischabläufen (ohne aufwendige Umstellung des Mischprozesses) möglich ist.
Abschließend wird untersucht, ob der Herstellungsprozess von Wandbauteilen im Fertigteilwerk durch den Einsatz von PUS optimiert werden kann und ob eine Einbindung der PUS-Technik in den Fertigungsprozess ohne größeren Aufwand möglich ist. Dazu wurden in einem ersten Schritt die Frisch- und Festbetoneigenschaften eines aktuell angewendeten selbstverdichtenden Betons im Labormaßstab (Mörtel) in Abhängigkeit einer PUS-Behandlung dokumentiert und mit der seiner unbeschallten Referenz verglichen. Aufgrund der durch PUS verursachten verbesserten Fließ- und Festigkeitseigenschaften kann die beschallte Mörtelrezeptur hinsichtlich Fließmittelgehalt und Dauer der Wärmebehandlung optimiert werden. Somit werden ca. 30 % der Fließmittelzugabe und 40 % der Dauer der Wärmebehandlung eigespart. Eine Einbindung der PUS-Technik in das betrachtete Fertigteilwerk ist nach Überprüfung der konstruktiven Gegebenheiten der Fertigungsstrukturen ohne größeren Aufwand möglich.
Superplasticizers are utilized both to improve the fluidity during the placement and to reduce the water content of concretes. Both effects have also an impact on the properties of the hardened concrete. As a side effect the presence of superplasticizers affects the strength development of concretes that is strongly retarded. This may lead to an ecomomical drawback of the concrete manufacturing. The present work is aimed at gaining insights on the causes of the retarding effect of superplasticizers on the hydration of Portland cement. In order to simplify the complex interactions occurring during the hydration of Portland cement the majority of the work focuses on the interaction of superplasticizer and tricalcium silicate (Ca3SiO5 or C3S, the main compound of Portland cement clinker). The tests are performed in three main parts accompanied by methods as for example isothermal conduction calorimetry, electrical conductivity, Electron Microscopy, ICP-OES, TOC, as well as Analytical Ultracentrifugation.
In the first main part and based on the interaction of cations and anionic charges of polymers, the interactions between calcium ions and superplasticizers are investigated. As a main effect calcium ions are complexed by the functional groups of the polymers (carboxy, sulfonic). Calcium ions may be both dissolved in the aqueous phase and a constitute of particle interfaces. Besides these effects it is furthermore shown that superplasticizers induce the formation of nanoscaled particles which are dispersed in the aqueous phase (cluster formation). Analogous to recent findings in the field of biomineralization, it is reasonable to assume that these nanoparticles influence the crystal growth by their assembly process.
Based on the assumption that superplasticizers hinder either or both dissolution and precipitation and by that retard the cement hydration, the impact on separate reactions is investigated. On experiments that address the solubility of C-S-H phases and portlandite, it is shown that complexation of calcium ions in the aqueous phase by functional groups of polymers increases the solubility of portlandite. Contrary, in case of C-S-H solubility the complexation of calcium ions in solution leads to decrease of the calcium ion concentration in the aqueous phase. These effects are explained by differences in adsorption of polymers on C-S-H phases and portlandite. It is proposed that adsorption is stronger on C-S-H phases compared to portlandite due to the increased specific surface area of C-S-H phases. Following that, it is claimed that before polymers are able to adsorb on C-S-H phases the functional groups must be screened by calcium ions in the aqueous phase. It is further shown that data regarding the impact of superplasticizers on the unconstrained dissolution rate of C3S does not provide a clear relation to the overall retarding effect occurring during the hydration of C3S. Both increased and decreased dissolution rate with respect to the reference sample are detected. If the complexation capability of the superplasticizers is considered then also a reduced dissolution rate of C3S is determined. Despite the fact that the global hydration process is accelerated, the addition of calcite leads to a slower dissolution rate. Thus, a hindered unconstrained dissolution of C3S as possibly cause for the retarding effect still remains open for discussion. In the last section of this part, the pure crystallization of hydrate phases (C-S-H phases, portlandite) is fathomed. Results clearly show that superplasticizers prolong the induction time and modify the rate of crystal growth during pure crystallization in particular due to the complexation of ions in solution. But this effect is insufficient to account for the overall retarding effect. Further important factors are the blocking of crystal growth faces by adsorbed polymers and the dispersion of nanoscaled particles which hinders their agglomeration in order to build up crystals.
In the last main part of the work, the previously gathered results are utilized in order to investigate hydration kinetics. During hydration, dissolution and precipitation occur in parallel. Thereby, special attention is laid on the ion composition of the aqueous phase of C3S pastes and suspensions in order to determine the rate limiting step. All in all it is concluded that the retarding effect of superplasticizers on the hydration of tricalcium silicate is based on the retardation of crystallization of hydrate phases (C-S-H phases and portlandite). Thereby, the two effects complexation of calcium ions on surfaces and stabilization of nanoscaled particles are of major importance. These mechanisms may partly be compensated by template performance and increase in solubility by complexation of ions in solution. The decreased dissolution rate of C3S by the presence of superplasticizers during the in parallel occuring hydration process can only be assessed indirectly by means of the development of the ion concentrations in the aqueous phase (reaction path). Whether this observation is the cause or the consequence within the dissolution-precipitation process and therefore accounts for the retarding effect remains a topic for further investigations.
Besides these results it is shown that superplasticizers can be associated chemically with inhibitors because they reduce the frequency factor to end the induction period. Because the activation energy is widely unaffected it is shown that the basic reaction mechanism sustain. Furthermore, a method was developed which permits for the first time the determination of ion concentrations in the aqueous phase of C3S pastes in-situ. It is shown that during the C3S hydration the ion concentration in the aqueous phase is developed correspondingly to the heat release rate (calorimetry). The method permits the differentiation of the acceleration period in three stages. It is emphasized that crystallization of the product phases of C3S hydration, namely C-S-H phases and portlandite, are responsible for the end of the induction period.