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The thesis investigates at the computer aided simulation process for operational vibration analysis of complex coupled systems. As part of the internal methods project “Absolute Values” of the BMW Group, the thesis deals with the analysis of the structural dynamic interactions and excitation interactions. The overarching aim of the methods project is to predict the operational vibrations of engines.
Simulations are usually used to analyze technical aspects (e. g. operational vibrations, strength, ...) of single components in the industrial development. The boundary conditions of submodels are mostly based on experiences. So the interactions with neighboring components and systems are neglected. To get physically more realistic results but still efficient simulations, this work wants to support the engineer during the preprocessing phase by useful criteria.
At first suitable abstraction levels based on the existing literature are defined to identify structural dynamic interactions and excitation interactions of coupled systems. So it is possible to separate different effects of the coupled subsystems. On this basis, criteria are derived to assess the influence of interactions between the considered systems. These criteria can be used during the preprocessing phase and help the engineer to build up efficient models with respect to the interactions with neighboring systems. The method was developed by using several models with different complexity levels. Furthermore, the method is proved for the application in the industrial environment by using the example of a current combustion engine.
Piezoelectric materials are used in several applications as sensors and actuators where they experience high stress and electric field concentrations as a result of which they may fail due to fracture. Though there are many analytical and experimental works on piezoelectric fracture mechanics. There are very few studies about damage detection, which is an interesting way to prevent the failure of these ceramics.
An iterative method to treat the inverse problem of detecting cracks and voids in piezoelectric structures is proposed. Extended finite element method (XFEM) is employed for solving the inverse problem as it allows the use of a single regular mesh for large number of iterations with different flaw geometries.
Firstly, minimization of cost function is performed by Multilevel Coordinate Search (MCS) method. The XFEM-MCS methodology is applied to two dimensional electromechanical problems where flaws considered are straight cracks and elliptical voids. Then a numerical method based on combination of classical shape derivative and level set method for front propagation used in structural optimization is utilized to minimize the cost function. The results obtained show that the XFEM-level set methodology is effectively able to determine the number of voids in a piezoelectric structure and its corresponding locations.
The XFEM-level set methodology is improved to solve the inverse problem of detecting inclusion interfaces in a piezoelectric structure. The material interfaces are implicitly represented by level sets which are identified by applying regularisation using total variation penalty terms. The formulation is presented for three dimensional structures and inclusions made of different materials are detected by using multiple level sets. The results obtained prove that the iterative procedure proposed can determine the location and approximate shape of material subdomains in the presence of higher noise levels.
Piezoelectric nanostructures exhibit size dependent properties because of surface elasticity and surface piezoelectricity. Initially a study to understand the influence of surface elasticity on optimization of nano elastic beams is performed. The boundary of the nano structure is implicitly represented by a level set function, which is considered as the design variable in the optimization process. Two objective functions, minimizing the total potential energy of a nanostructure subjected to a material volume constraint and minimizing the least square error compared to a target
displacement, are chosen for the numerical examples. The numerical examples demonstrate the importance of size and aspect ratio in determining how surface effects impact the optimized topology of nanobeams.
Finally a conventional cantilever energy harvester with a piezoelectric nano layer is analysed. The presence of surface piezoelectricity in nano beams and nano plates leads to increase in electromechanical coupling coefficient. Topology optimization of these piezoelectric structures in an energy harvesting device to further increase energy conversion using appropriately modified XFEM-level set algorithm is performed .
In this thesis, a new approach is developed for applications of shape optimization on the time harmonic wave propagation (Helmholtz equation) for acoustic problems. This approach is introduced for different dimensional problems: 2D, 3D axi-symmetric and fully 3D problems. The boundary element method (BEM) is coupled with the isogeometric analysis (IGA) forming the so-called (IGABEM) which speeds up meshing and gives higher accuracy in comparison with standard BEM. BEM is superior for handling unbounded domains by modeling only the inner boundaries and avoiding the truncation error, present in the finite element method (FEM) since BEM solutions satisfy the Sommerfeld radiation condition automatically. Moreover, BEM reduces the space dimension by one from a volumetric three-dimensional problem to a surface two-dimensional problem, or from a surface two-dimensional problem to a perimeter one-dimensional problem. Non-uniform rational B-splines basis functions (NURBS) are used in an isogeometric setting to describe both the CAD geometries and the physical fields.
IGABEM is coupled with one of the gradient-free optimization methods, the Particle Swarm Optimization (PSO) for structural shape optimization problems. PSO is a straightforward method since it does not require any sensitivity analysis but it has some trade-offs with regard to the computational cost. Coupling IGA with optimization problems enables the NURBS basis functions to represent the three models: shape design, analysis and optimization models, by a definition of a set of control points to be the control variables and the optimization parameters as well which enables an easy transition between the three models.
Acoustic shape optimization for various frequencies in different mediums is performed with PSO and the results are compared with the benchmark solutions from the literature for different dimensional problems proving the efficiency of the proposed approach with the following remarks:
- In 2D problems, two BEM methods are used: the conventional isogeometric boundary element method (IGABEM) and the eXtended IGABEM (XIBEM) enriched with the partition-of-unity expansion using a set of plane waves, where the results are generally in good agreement with the linterature with some computation advantage to XIBEM which allows coarser meshes.
-In 3D axi-symmetric problems, the three-dimensional problem is simplified in BEM from a surface integral to a combination of two 1D integrals. The first is the line integral similar to a two-dimensional BEM problem. The second integral is performed over the angle of revolution. The discretization is applied only to the former integration. This leads to significant computational savings and, consequently, better treatment for higher frequencies over the full three-dimensional models.
- In fully 3D problems, a detailed comparison between two BEM methods: the conventional boundary integral equation (CBIE) and Burton-Miller (BM) is provided including the computational cost. The proposed models are enhanced with a modified collocation scheme with offsets to Greville abscissae to avoid placing collocation points at the corners. Placing collocation points on smooth surface enables accurate evaluation of normals for BM formulation in addition to straightforward prediction of jump-terms and avoids singularities in $\mathcal{O} (1/r)$ integrals eliminating the need for polar integration. Furthermore, no additional special treatment is required for the hyper-singular integral while collocating on highly distorted elements, such as those containing sphere poles. The obtained results indicate that, CBIE with PSO is a feasible alternative (except for a small number of fictitious frequencies) which is easier to implement. Furthermore, BM presents an outstanding treatment of the complicated geometry of mufflers with internal extended inlet/outlet tube as an interior 3D Helmholtz acoustic problem instead of using mixed or dual BEM.
Bei einem marktüblichen Calciumsulfat-Fließestrich wurden in der Praxis schädigende Volu-menexpansionen festgestellt. Diese sind ein Resultat aus dem Zusammenwirken des einge-setzten Bindemittel-Compounds und einer kritischen Gesteinskörnung.
Das Ziel dieser Arbeit ist es, ein Calciumsulfat-Bindemittelsystem zu konfektionieren, welches in der Lage ist, die im Mörtel festgestellten Volumenexpansionen zu unterbinden. Es sollen verschiedene Bindemittel- und Additivzusammensetzungen untersucht werden, welche in Verbindung mit der kritischen Gesteinskörnung die Herstellung eines volumenstabilen Fließestrichs ermöglichen. Dazu soll folgende Fragestellung beantwortet werden: Welche Ursachen hat die Volumenzunahme und wie ist diese zu minimieren bzw. unterbinden?
Dabei werden unterschiedliche Bindemittelrezepturen aus α-Halbhydrat, Thermoanhydrit und Naturanhydrit, sowie verschiedene Additivzusammensetzungen hergestellt und untersucht.
Durch Längenänderungsmessungen in der Schwindrinne werden die Einflüsse der Binde-mittel, der Additivzusammensetzungen und der Wasser/Bindemittel-Werte auf das Län-genänderungsverhalten untersucht. Mittels Variation der einzelnen Compound-Bestandteile kann festgestellt werden, dass der Stabilisierer die Längenänderung negativ beeinflusst. Dieser bindet freies Wasser, welches für eine Reaktion zwischen Bindemittel und Gesteins-körnung im plastischen Zustand nicht mehr zur Verfügung steht. Diese Reaktion kann folglich erst im erhärteten Zustand ablaufen und verursacht die schädigende Volumenexpansion.
Abschließend wurde ein Bindemittel-Compound konfektioniert, welcher ohne Zusatz von Stabilisierern in Zusammenhang mit der kritischen Gesteinskörnung volumenstabil ist und keine Schäden auslöst.
Finite Element Simulations of dynamically excited structures are mainly influenced by the mass, stiffness, and damping properties of the system, as well as external loads. The prediction quality of dynamic simulations of vibration-sensitive components depends significantly on the use of appropriate damping models. Damping phenomena have a decisive influence on the vibration amplitude and the frequencies of the vibrating structure. However, developing realistic damping models is challenging due to the multiple sources that cause energy dissipation, such as material damping, different types of friction, or various interactions with the environment.
This thesis focuses on thermoelastic damping, which is the main cause of material damping in homogeneous materials. The effect is caused by temperature changes due to mechanical strains. In vibrating structures, temperature gradients arise in adjacent tension and compression areas. Depending on the vibration frequency, they result in heat flows, leading to increased entropy and the irreversible transformation of mechanical energy into thermal energy.
The central objective of this thesis is the development of efficient simulation methods to incorporate thermoelastic damping in finite element analyses based on modal superposition. The thermoelastic loss factor is derived from the structure's mechanical mode shapes and eigenfrequencies. In subsequent analyses that are performed in the time and frequency domain, it is applied as modal damping.
Two approaches are developed to determine the thermoelastic loss in thin-walled plate structures, as well as three-dimensional solid structures. The realistic representation of the dissipation effects is verified by comparing the simulation results with experimentally determined data. Therefore, an experimental setup is developed to measure material damping, excluding other sources of energy dissipation.
The three-dimensional solid approach is based on the determination of the generated entropy and therefore the generated heat per vibration cycle, which is a measure for thermoelastic loss in relation to the total strain energy. For thin plate structures, the amount of bending energy in a modal deformation is calculated and summarized in the so-called Modal Bending Factor (MBF). The highest amount of thermoelastic loss occurs in the state of pure bending. Therefore, the MBF enables a quantitative classification of the mode shapes concerning the thermoelastic damping potential.
The results of the developed simulations are in good agreement with the experimental results and are appropriate to predict thermoelastic loss factors. Both approaches are based on modal superposition with the advantage of a high computational efficiency. Overall, the modeling of thermoelastic damping represents an important component in a comprehensive damping model, which is necessary to perform realistic simulations of vibration processes.
This thesis presents the advances and applications of phase field modeling in fracture analysis. In this approach, the sharp crack surface topology in a solid is approximated by a diffusive crack zone governed by a scalar auxiliary variable. The uniqueness of phase field modeling is that the crack paths are automatically determined as part of the solution and no interface tracking is required. The damage parameter varies continuously over the domain. But this flexibility comes with associated difficulties: (1) a very fine spatial discretization is required to represent sharp local gradients correctly; (2) fine discretization results in high computational cost; (3) computation of higher-order derivatives for improved convergence rates and (4) curse of dimensionality in conventional numerical integration techniques. As a consequence, the practical applicability of phase field models is severely limited.
The research presented in this thesis addresses the difficulties of the conventional numerical integration techniques for phase field modeling in quasi-static brittle fracture analysis. The first method relies on polynomial splines over hierarchical T-meshes (PHT-splines) in the framework of isogeometric analysis (IGA). An adaptive h-refinement scheme is developed based on the variational energy formulation of phase field modeling. The fourth-order phase field model provides increased regularity in the exact solution of the phase field equation and improved convergence rates for numerical solutions on a coarser discretization, compared to the second-order model. However, second-order derivatives of the phase field are required in the fourth-order model. Hence, at least a minimum of C1 continuous basis functions are essential, which is achieved using hierarchical cubic B-splines in IGA. PHT-splines enable the refinement to remain local at singularities and high gradients, consequently reducing the computational cost greatly. Unfortunately, when modeling complex geometries, multiple parameter spaces (patches) are joined together to describe the physical domain and there is typically a loss of continuity at the patch boundaries. This decrease of smoothness is dictated by the geometry description, where C0 parameterizations are normally used to deal with kinks and corners in the domain. Hence, the application of the fourth-order model is severely restricted. To overcome the high computational cost for the second-order model, we develop a dual-mesh adaptive h-refinement approach. This approach uses a coarser discretization for the elastic field and a finer discretization for the phase field. Independent refinement strategies have been used for each field.
The next contribution is based on physics informed deep neural networks. The network is trained based on the minimization of the variational energy of the system described by general non-linear partial differential equations while respecting any given law of physics, hence the name physics informed neural network (PINN). The developed approach needs only a set of points to define the geometry, contrary to the conventional mesh-based discretization techniques. The concept of `transfer learning' is integrated with the developed PINN approach to improve the computational efficiency of the network at each displacement step. This approach allows a numerically stable crack growth even with larger displacement steps. An adaptive h-refinement scheme based on the generation of more quadrature points in the damage zone is developed in this framework. For all the developed methods, displacement-controlled loading is considered. The accuracy and the efficiency of both methods are studied numerically showing that the developed methods are powerful and computationally efficient tools for accurately predicting fractures.
Die thermodynamischen Grundlagen der Hydratation von Hüttensand als Hauptbestandteil von Zementen werden erforscht. Hierbei werden thermodynamische Bildungs- und Reaktionsdaten experimentell bestimmt und berechnet. Darüber hinaus wird der Prozess der Feststoffauflösung von Hüttensand in wässrigen Lösungen untersucht. Lösungs- und Fällungsprozesse werden unter verschiedenen Konditionen gemessen, ausgewertet und diskutiert. Die Ergebnisse werden im weiteren Verlauf zur Bestimmung der Hydratationsgrades in Pasten sowie zum besseren Verständnis in der Wechselwirkung zwischen Hüttensanden und Mahlhilfsstoffen genutzt und angewandt.
Durch Reifungs- und Strukturbildungsprozesse kann es bei silikatischen und alumosilikatischen Bindern zu Rissbildung bei behinderter Verformung, Festigkeitsverlust und somit Verlust der Dauerhaftigkeit kommen. Die Bewertung dieser Prozesse erfolgt an silikatischen Materialien mit einem Ausblick auf die alumosilikatischen Binder.
Durch Reifungs- und Strukturbildungsprozesse kann es bei silikatischen und alumosilikatischen Bindern zu Rissbildung bei behinderter Verformung, Festigkeitsverlust und somit Verlust der Dauerhaftigkeit kommen. Die Bewertung dieser Prozesse erfolgt an silikatischen Materialien mit einem Ausblick auf die alumosilikatischen Binder
Structural vibration control of high-speed railway bridges using tuned mass dampers, semi-active tuned mass dampers, fluid viscous dampers and magnetorheological dampers to reduce resonant structural vibrations is studied. In this work, the addressed main issues include modeling of the dynamic interaction of the structures, optimization of the parameters of the dampers and comparison of their efficiency.
A new approach to optimize multiple tuned mass damper systems on an uncertain model is proposed based on the H-infinity optimization criteria and the DK iteration procedure with norm-bounded uncertainties in frequency domain. The parameters of tuned mass dampers are optimized directly and simultaneously on different modes contributing significantly to the multi-resonant peaks to explore the different possible combinations of parameters. The effectiveness of the present method is also evaluated through comparison with a previous method.
In the case of semi-active tuned mass dampers, an optimization algorithm is derived to control the magnetorheological damper in these semi-active damping systems. The use of the proposed algorithm can generate various combinations of control gains and state variables. This can lead to the improvement of the ability of MR dampers to track the desired control forces. An uncertain model to reduce detuning effects is also considered in this work.
Next, for fluid viscous dampers, in order to tune the optimal parameters of fluid viscous dampers to the vicinity of the exact values, analytical formulae which can include structural damping are developed based on the perturbation method. The proposed formulae can also be considered as an improvement of the previous analytical formulae, especially for bridge beams with large structural damping.
Finally, a new combination of magnetorheological dampers and a double-beam system to improve the performance of the primary structure vibration is proposed. An algorithm to control magnetorheological dampers in this system is developed by using standard linear matrix inequality techniques. Weight functions as a loop shaping procedure are also introduced in the feedback controllers to improve the tracking ability of magnetorheological damping forces. To this end, the effectiveness of magnetorheological dampers controlled by the proposed scheme, along with the effects of the uncertain and time-delay parameters on the models, are evaluated through numerical simulations.
Additionally, a comparison of the dampers based on their performance is also considered in this work.