TY - THES A1 - López Zermeño, Jorge Alberto T1 - Isogeometric and CAD-based methods for shape and topology optimization: Sensitivity analysis, Bézier elements and phase-field approaches N2 - The Finite Element Method (FEM) is widely used in engineering for solving Partial Differential Equations (PDEs) over complex geometries. To this end, it is required to provide the FEM software with a geometric model that is typically constructed in a Computer-Aided Design (CAD) software. However, FEM and CAD use different approaches for the mathematical description of the geometry. Thus, it is required to generate a mesh, which is suitable for FEM, based on the CAD model. Nonetheless, this procedure is not a trivial task and it can be time consuming. This issue becomes more significant for solving shape and topology optimization problems, which consist in evolving the geometry iteratively. Therefore, the computational cost associated to the mesh generation process is increased exponentially for this type of applications. The main goal of this work is to investigate the integration of CAD and CAE in shape and topology optimization. To this end, numerical tools that close the gap between design and analysis are presented. The specific objectives of this work are listed below: • Automatize the sensitivity analysis in an isogeometric framework for applications in shape optimization. Applications for linear elasticity are considered. • A methodology is developed for providing a direct link between the CAD model and the analysis mesh. In consequence, the sensitivity analysis can be performed in terms of the design variables located in the design model. • The last objective is to develop an isogeometric method for shape and topological optimization. This method should take advantage of using Non-Uniform Rational B-Splines (NURBS) with higher continuity as basis functions. Isogeometric Analysis (IGA) is a framework designed to integrate the design and analysis in engineering problems. The fundamental idea of IGA is to use the same basis functions for modeling the geometry, usually NURBS, for the approximation of the solution fields. The advantage of integrating design and analysis is two-fold. First, the analysis stage is more accurate since the system of PDEs is not solved using an approximated geometry, but the exact CAD model. Moreover, providing a direct link between the design and analysis discretizations makes possible the implementation of efficient sensitivity analysis methods. Second, the computational time is significantly reduced because the mesh generation process can be avoided. Sensitivity analysis is essential for solving optimization problems when gradient-based optimization algorithms are employed. Automatic differentiation can compute exact gradients, automatically by tracking the algebraic operations performed on the design variables. For the automation of the sensitivity analysis, an isogeometric framework is used. Here, the analysis mesh is obtained after carrying out successive refinements, while retaining the coarse geometry for the domain design. An automatic differentiation (AD) toolbox is used to perform the sensitivity analysis. The AD toolbox takes the code for computing the objective and constraint functions as input. Then, using a source code transformation approach, it outputs a code for computing the objective and constraint functions, and their sensitivities as well. The sensitivities obtained from the sensitivity propagation method are compared with analytical sensitivities, which are computed using a full isogeometric approach. The computational efficiency of AD is comparable to that of analytical sensitivities. However, the memory requirements are larger for AD. Therefore, AD is preferable if the memory requirements are satisfied. Automatic sensitivity analysis demonstrates its practicality since it simplifies the work of engineers and designers. Complex geometries with sharp edges and/or holes cannot easily be described with NURBS. One solution is the use of unstructured meshes. Simplex-elements (triangles and tetrahedra for two and three dimensions respectively) are particularly useful since they can automatically parameterize a wide variety of domains. In this regard, unstructured Bézier elements, commonly used in CAD, can be employed for the exact modelling of CAD boundary representations. In two dimensions, the domain enclosed by NURBS curves is parameterized with Bézier triangles. To describe exactly the boundary of a two-dimensional CAD model, the continuity of a NURBS boundary representation is reduced to C^0. Then, the control points are used to generate a triangulation such that the boundary of the domain is identical to the initial CAD boundary representation. Thus, a direct link between the design and analysis discretizations is provided and the sensitivities can be propagated to the design domain. In three dimensions, the initial CAD boundary representation is given as a collection of NURBS surfaces that enclose a volume. Using a mesh generator (Gmsh), a tetrahedral mesh is obtained. The original surface is reconstructed by modifying the location of the control points of the tetrahedral mesh using Bézier tetrahedral elements and a point inversion algorithm. This method offers the possibility of computing the sensitivity analysis using the analysis mesh. Then, the sensitivities can be propagated into the design discretization. To reuse the mesh originally generated, a moving Bézier tetrahedral mesh approach was implemented. A gradient-based optimization algorithm is employed together with a sensitivity propagation procedure for the shape optimization cases. The proposed shape optimization approaches are used to solve some standard benchmark problems in structural mechanics. The results obtained show that the proposed approach can compute accurate gradients and evolve the geometry towards optimal solutions. In three dimensions, the moving mesh approach results in faster convergence in terms of computational time and avoids remeshing at each optimization step. For considering topological changes in a CAD-based framework, an isogeometric phase-field based shape and topology optimization is developed. In this case, the diffuse interface of a phase-field variable over a design domain implicitly describes the boundaries of the geometry. The design variables are the local values of the phase-field variable. The descent direction to minimize the objective function is found by using the sensitivities of the objective function with respect to the design variables. The evolution of the phase-field is determined by solving the time dependent Allen-Cahn equation. Especially for topology optimization problems that require C^1 continuity, such as for flexoelectric structures, the isogeometric phase field method is of great advantage. NURBS can achieve the desired continuity more efficiently than the traditional employed functions. The robustness of the method is demonstrated when applied to different geometries, boundary conditions, and material configurations. The applications illustrate that compared to piezoelectricity, the electrical performance of flexoelectric microbeams is larger under bending. In contrast, the electrical power for a structure under compression becomes larger with piezoelectricity. T3 - ISM-Bericht // Institut für Strukturmechanik, Bauhaus-Universität Weimar - 2022,4 KW - CAD KW - Gestaltoptimierung KW - Topologieoptimierung KW - Isogeometrische Analyse KW - Finite-Elemente-Methode KW - Computer-Aided Design KW - Shape Optimization KW - Topology Optimization KW - Isogeometric Analysis KW - Finite Element Method Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20220831-47102 ER - TY - THES A1 - Habtemariam, Abinet Kifle T1 - Generalized Beam Theory for the analysis of thin-walled circular pipe members N2 - The detailed structural analysis of thin-walled circular pipe members often requires the use of a shell or solid-based finite element method. Although these methods provide a very good approximation of the deformations, they require a higher degree of discretization which causes high computational costs. On the other hand, the analysis of thin-walled circular pipe members based on classical beam theories is easy to implement and needs much less computation time, however, they are limited in their ability to approximate the deformations as they cannot consider the deformation of the cross-section. This dissertation focuses on the study of the Generalized Beam Theory (GBT) which is both accurate and efficient in analyzing thin-walled members. This theory is based on the separation of variables in which the displacement field is expressed as a combination of predetermined deformation modes related to the cross-section, and unknown amplitude functions defined on the beam's longitudinal axis. Although the GBT was initially developed for long straight members, through the consideration of complementary deformation modes, which amend the null transverse and shear membrane strain assumptions of the classical GBT, problems involving short members, pipe bends, and geometrical nonlinearity can also be analyzed using GBT. In this dissertation, the GBT formulation for the analysis of these problems is developed and the application and capabilities of the method are illustrated using several numerical examples. Furthermore, the displacement and stress field results of these examples are verified using an equivalent refined shell-based finite element model. The developed static and dynamic GBT formulations for curved thin-walled circular pipes are based on the linear kinematic description of the curved shell theory. In these formulations, the complex problem in pipe bends due to the strong coupling effect of the longitudinal bending, warping and the cross-sectional ovalization is handled precisely through the derivation of the coupling tensors between the considered GBT deformation modes. Similarly, the geometrically nonlinear GBT analysis is formulated for thin-walled circular pipes based on the nonlinear membrane kinematic equations. Here, the initial linear and quadratic stress and displacement tangent stiffness matrices are built using the third and fourth-order GBT deformation mode coupling tensors. Longitudinally, the formulation of the coupled GBT element stiffness and mass matrices are presented using a beam-based finite element formulation. Furthermore, the formulated GBT elements are tested for shear and membrane locking problems and the limitations of the formulations regarding the membrane locking problem are discussed. N2 - Eine detaillierte Strukturanalyse dünnwandiger, kreisförmiger Rohrelemente erfordert oft die Verwendung von Schalenelementen in der Finite Elemente Methode. Diese Methode ermöglicht eine sehr gute Approximation des Verformungszustandes, erfordert jedoch einen hohen Grad der Diskretisierung, welcher wiederum einen hohen Rechenaufwand verursacht. Eine alternative Methode hierzu basiert auf klassischen Balkentheorien, welche eine einfache Modellierung ermöglichen und wesentlich geringeren Rechenaufwand erfordern. Diese weisen jedoch Einschränkungen bei der Approximation von Verformungen auf, da Querschnittsverformungen nicht berücksichtigt werden können. Schwerpunkt dieser Dissertation ist eine Untersuchung der Verallgemeinerten Technischen Biegetheorie (VTB), die sowohl eine genaue als auch eine effiziente Analyse von dünnwandigen Tragwerkselementen ermöglicht. Diese Theorie basiert auf einer Trennung der Variablen, in der das Verschiebungsfeld als eine Kombination von vorbestimmten Verformungsmoden der Querschnitts und unbekannten Amplitudenfunktionen in Längsrichtung ausgedrückt wird. Obwohl die VTB ursprünglich für lange, gerade Elemente entwickelt wurde, können durch die Berücksichtigung komplementärer Verformungsmoden, welche die Null-Annahmen der klassischen VTB für Quer- und Schubmembrandehnung abändern, Probleme mit kurzen Elementen, Rohrbögen und geometrischer Nichtlinearität analysiert werden. In dieser Dissertation wird die VTB-Formulierung für die Analyse dieser Probleme entwickelt. Die Anwendung und Möglichkeiten der Methode werden anhand mehrerer numerischer Beispiele veranschaulicht, deren Verschiebungs- und Spannungsfeldanalysen anhand eines äquivalenten, verfeinerten, schalenbasierten Finite-Elemente-Modells verifiziert werden. Die entwickelten statischen und dynamischen VTB-Formulierungen für Rohrbogenelemente basieren auf der linearen kinematischen Beschreibung der Theorie gekrümmter Schalen. In diesen Formulierungen wird das komplexe Problem in Rohrbögen aufgrund des starken Kopplungseffekts der Längsbiegung, der Verwölbung und der Querschnittsovalisierung durch die Herleitung der Kopplungstensoren zwischen den betrachteten VTB-Verformungsmoden präzise behandelt. In ähnlicher Weise wird die geometrisch nichtlineare VTB-Analyse für gerade Rohrelemente auf der Grundlage der nichtlinearen kinematischen Membrangleichungen formuliert. Die anfänglichen linearen und quadratischen Spannungs- und Verschiebungs-Tangentensteifigkeitsmatrizen werden dabei unter Verwendung der VTB-Kopplungstensoren dritter und vierter Ordnung aufgebaut. In Längsrichtung wird die Formulierung der gekoppelten VTB-Element-Steifigkeits- und Massenmatrizen unter Verwendung einer balkenbasierten Finite-Elemente Formulierung dargestellt. Weiterhin werden die VTB-Elemente auf Schub- und Membran-Locking-Probleme getestet und die Einschränkungen der Formulierungen bezüglich des Membran-Locking-Problems diskutiert. T3 - ISM-Bericht // Institut für Strukturmechanik, Bauhaus-Universität Weimar - 2022,2 KW - Finite-Elemente-Methode KW - Dynamische Analyse KW - Generalized Beam Theory (GBT) KW - Finite Element Method KW - Dynamic Analysis KW - Geometrically nonlinear analysis KW - Curved thin-walled circular pipes Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20220127-45723 ER - TY - THES A1 - Ghasemi, Hamid T1 - Stochastic optimization of fiber reinforced composites considering uncertainties N2 - Briefly, the two basic questions that this research is supposed to answer are: 1. Howmuch fiber is needed and how fibers should be distributed through a fiber reinforced composite (FRC) structure in order to obtain the optimal and reliable structural response? 2. How do uncertainties influence the optimization results and reliability of the structure? Giving answer to the above questions a double stage sequential optimization algorithm for finding the optimal content of short fiber reinforcements and their distribution in the composite structure, considering uncertain design parameters, is presented. In the first stage, the optimal amount of short fibers in a FRC structure with uniformly distributed fibers is conducted in the framework of a Reliability Based Design Optimization (RBDO) problem. Presented model considers material, structural and modeling uncertainties. In the second stage, the fiber distribution optimization (with the aim to further increase in structural reliability) is performed by defining a fiber distribution function through a Non-Uniform Rational BSpline (NURBS) surface. The advantages of using the NURBS surface as a fiber distribution function include: using the same data set for the optimization and analysis; high convergence rate due to the smoothness of the NURBS; mesh independency of the optimal layout; no need for any post processing technique and its non-heuristic nature. The output of stage 1 (the optimal fiber content for homogeneously distributed fibers) is considered as the input of stage 2. The output of stage 2 is the Reliability Index (b ) of the structure with the optimal fiber content and distribution. First order reliability method (in order to approximate the limit state function) as well as different material models including Rule of Mixtures, Mori-Tanaka, energy-based approach and stochastic multi-scales are implemented in different examples. The proposed combined model is able to capture the role of available uncertainties in FRC structures through a computationally efficient algorithm using all sequential, NURBS and sensitivity based techniques. The methodology is successfully implemented for interfacial shear stress optimization in sandwich beams and also for optimization of the internal cooling channels in a ceramic matrix composite. Finally, after some changes and modifications by combining Isogeometric Analysis, level set and point wise density mapping techniques, the computational framework is extended for topology optimization of piezoelectric / flexoelectric materials. T3 - ISM-Bericht // Institut für Strukturmechanik, Bauhaus-Universität Weimar - 2016,1 KW - Optimization KW - Fiber Reinforced Composite KW - Finite Element Method KW - Isogeometric Analysis KW - Flexoelectricity KW - Finite-Elemente-Methode KW - Optimierung Y1 - 2016 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20161117-27042 ER - TY - THES A1 - Lehmkuhl, Hansjörg T1 - Zur praktischen Anwendung numerischer Analysemethoden für Stabilitätsprobleme T1 - The application of numerical methods to stability problems in practice N2 - In der täglichen Ingenieurpraxis werden in zunehmenden Maße numerische Analysen im Rahmen der Finite-Elemente-Methode auch zur Untersuchung stabilitätsgefährdeter Strukturen eingesetzt. Für die aktuelle Praxis, insbesondere im konstruktiven Stahlbau, ist jedoch festzustellen, dass zwischen der fortgeschrittenen Theorie und dem Niveau der praktischen Anwendung numerischer Stabilitätsanalysen eine große Kluft besteht. Aus praktischer Sicht erscheint es unumgänglich, die weiter wachsende Diskrepanz zwischen den umfangreichen theoretischen Möglichkeiten und der gegenwärtigen Praxis abzubauen. Damit steht der praktisch tätige Ingenieur vor der Aufgabe, sein Wissen auf dem Gebiet numerischer Stabilitätsanalysen zu vertiefen und bereits vorhandene FE-Programme um Berechnungsalgorithmen für umfassende numerische Stabilitätsanalysen zu erweitern. Dafür werden in der Arbeit die Grundlagen einer FEM- orientierten modernen Stabilitätstheorie einheitlich und aus Sicht einer praktischen Anwendung aufbereitet. Die Darstellung von realisierten programmtechnischen Umsetzungen für erweiterte Analysenmethoden wie Nachbeulanalysen, Pfadwechsel und Approximationen imperfekter Pfade ermöglicht eine Erweiterung des Methodenvorrates. Die innerhalb der Arbeit untersuchten Beispiele zeigen, dass durch die Anwendung der behandelten Verfahren das Tragverhalten einer stabilitätsgefährdeten Struktur wesentlich besser eingeschätzt werden kann als bei Beschränkung auf die herkömmlichen Analysemethoden. N2 - The daily engineering practice is characterized by an increasing use of numerical analyses also for structures influenced by stability problems. However it must be noticed that in practice, especially in steel construction, exists a large gap between the advanced stability theory and the level of practical applications of numerical stability analyses. From a practical point of view it seems be absolutely necessary to break up the continual growing discrepancy between comprehensive theoretical possibilities and current practice. Therefore practical engineers have to deepen their knowledge on the field of numerical stability analyses and have to expand existing finite element programs with special algorithms. For this purpose basics of a finite element orientated modern stability theory are presented from the view of practical application. Furthermore steps are shown for programming special methods like post-buckling analyses, path switching and approximations for load-deformation pathes including imperfections. The importance of the additional methods for a better understanding of the structures stability behaviour clearly comes out by the presentation of different examples of practical relevance. KW - Nichtlineare Stabilitätstheorie KW - Finite-Elemente-Methode KW - Stabilität KW - Stahlbau KW - Imperfektion KW - Nachbeulverhalten KW - Schale KW - Non-linear buckling KW - Finite Element Method KW - stability theory KW - post-buckling analysis KW - koiter approximation Y1 - 2004 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20051013-7102 ER -