TY - JOUR A1 - Hildebrand, Jörg A1 - Hecht, Kerstin A1 - Bliedtner, Jens A1 - Müller, Hartmut T1 - Advanced Analysis of Laser Beam Polishing of Quartz Glass Surfaces JF - Physics Procedia N2 - The laser beam is a small, flexible and fast polishing tool. With laser radiation it is possible to finish many outlines or geometries on quartz glass surfaces in the shortest possible time. It’s a fact that the temperature developing while polishing determines the reachable surface smoothing and, as a negative result, causes material tensions. To find out which parameters are important for the laser polishing process and the surface roughness respectively and to estimate material tensions, temperature simulations and extensive polishing experiments took place. During these experiments starting and machining parameters were changed and temperatures were measured contact-free. The accuracy of thermal and mechanical simulation was improved in the case of advanced FE-analysis. KW - Laser KW - Berührungslose Messung KW - Polieren KW - Empfindlichkeit KW - Quarzglas KW - laser; contactless measurement; quartz glass; polishing; temperature; residual stress; simulation; sensitivity Y1 - 2012 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170418-31372 UR - http://www.sciencedirect.com/science/article/pii/S1875389212025667 SP - 277 EP - 285 ER - TY - JOUR A1 - Motra, Hem Bahadur A1 - Hildebrand, Jörg A1 - Dimmig-Osburg, Andrea T1 - Assessment of strain measurement techniques to characterise mechanical properties of structural steel JF - Engineering Science and Technology, an International Journal N2 - Strain measurement is important in mechanical testing. A wide variety of techniques exists for measuring strain in the tensile test; namely the strain gauge, extensometer, stress and strain determined by machine crosshead motion, Geometric Moire technique, optical strain measurement techniques and others. Each technique has its own advantages and disadvantages. The purpose of this study is to quantitatively compare the strain measurement techniques. To carry out the tensile test experiments for S 235, sixty samples were cut from the web of the I-profile in longitudinal and transverse directions in four different dimensions. The geometry of samples are analysed by 3D scanner and vernier caliper. In addition, the strain values were determined by using strain gauge, extensometer and machine crosshead motion. Three techniques of strain measurement are compared in quantitative manner based on the calculation of mechanical properties (modulus of elasticity, yield strength, tensile strength, percentage elongation at maximum force) of structural steel. A statistical information was used for evaluating the results. It is seen that the extensometer and strain gauge provided reliable data, however the extensometer offers several advantages over the strain gauge and crosshead motion for testing structural steel in tension. Furthermore, estimation of measurement uncertainty is presented for the basic material parameters extracted through strain measurement. KW - Baustahl KW - Werkstoffprüfung KW - Zugversuch KW - Affecting factors; Measurement uncertainty; Materials testing; Quantitative comparison; Strain comparison; Tensile test Y1 - 2014 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170425-31540 SP - 260 EP - 269 ER - TY - JOUR A1 - Joshi, Suraj A1 - Hildebrand, Jörg A1 - Aloraier, Abdulkareem S. A1 - Rabczuk, Timon T1 - Characterization of material properties and heat source parameters in welding simulation of two overlapping beads on a substrate plate JF - Computational Materials Science N2 - This paper presents several aspects of characterization of welding heat source parameters in Goldak’s double ellipsoidal model using Sysweld simulation of welding of two overlapping beads on a substrate steel plate. The overlap percentages ranged from 40% to 80% in increments of 10%. The new material properties of the fused metal were characterized using Weldware and their continuous cooling transformation curves. The convective and radiative heat transfer coefficients as well as the cooling time t8/5 were estimated using numerical formulations from relevant standards. The effects of the simulation geometry and mesh discretization were evaluated in terms of the factor F provided in Sysweld. Eventually, the parameters of Goldak’s double ellipsoidal heat source model were determined for the welding simulation of overlapping beads on the plate and the simulated bead geometry, extent of the molten pool and the HAZ were compared with the macrographs of cross-sections of the experimental weldments. The results showed excellent matching, thus verifying this methodology for determination of welding heat source parameters. KW - Angewandte Mathematik KW - Strukturmechanik Y1 - 2014 U6 - http://dx.doi.org/10.1016/j.commatsci.2012.11.029 SP - 559 EP - 565 ER - TY - JOUR A1 - Hildebrand, Jörg A1 - Hecht, Kerstin A1 - Bliedtner, Jens A1 - Müller, Hartmut T1 - Laser Beam Polishing of Quartz Glass Surfaces JF - Physics Procedia N2 - The laser beam is a small, flexible and fast polishing tool. With laser radiation it is possible to finish many outlines or geometries on quartz glass surfaces in the shortest possible time. It's a fact that the temperature developing while polishing determines the reachable surface smoothing and, as a negative result, causes material tensions. To find out which parameters are important for the laser polishing process and the surface roughness respectively and to estimate material tensions, temperature simulations and extensive polishing experiments took place. During these experiments starting and machining parameters were changed and temperatures were measured contact-free. KW - Laser KW - Quarzglas KW - Polieren KW - Berührungslose Messung KW - Temperatur KW - Laser; quartz glass; polishing; temperature; residual stress; simulation; contactless measurement Y1 - 2011 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170418-31366 UR - http://www.sciencedirect.com/science/article/pii/S1875389211001350 SP - 452 EP - 461 ER - TY - CHAP A1 - Hildebrand, Jörg A1 - Wudtke, Idna A1 - Werner, Frank ED - Gürlebeck, Klaus ED - Könke, Carsten T1 - MÖGLICHKEITEN DER MATHEMATISCHEN BESCHREIBUNG VON PHASENUMWANDLUNGEN IM STAHL BEI SCHWEIß- UND WIG-NACHBEHANDLUNGSPROZESSEN N2 - In the final decades many scientists were occupied intensively with the change of materials during a process and their mathematical descriptions. The extensive and extensive analyses were supported by the advanced computer science. A mathematical description of the phase transformation is a condition for a realistic FE simulation of the state of microstructure. It is possible to simulate the temperature and stress field also in complex construction based on the state of microstructure. In the last years a great number of mathematical models were expanded to describe the transformation between different phases. For the development of the models for transformation kinetics it is practical to subdivide into isothermal and non-isothermal processes according to the thermal conditions. Some models for the description of the transformation with non-isothermal processes represent extensions for isothermal of processes. A part of parameters for the describing equations can be derived from the time-temperature-transformation diagrams in the literature. Furthermore the two possibilities of transformation are considered by different models - diffusion controlled and not diffusion controlled. The material-specific characteristics can be simulated during the transformation for each individual phase in a realistic FE analyses. Also new materials can be simulated after a modification of the parameters in the describing equations for the phase transformation. The effects in the temperature and stress field are a substantial reason for the investigation of the phase transformation during the welding and TIG-dressing processes. KW - Architektur KW - CAD KW - Computerunterstütztes Verfahren Y1 - 2006 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170327-29684 UR - http://euklid.bauing.uni-weimar.de/ikm2006/index.php_lang=de&what=papers.html ER - TY - JOUR A1 - Lahmer, Tom A1 - Bock, Sebastian A1 - Hildebrand, Jörg A1 - Gürlebeck, Klaus T1 - Non-destructive identification of residual stresses in steel under thermal loadings JF - Inverse Problems in Science and Engineering N2 - Non-destructive identification of residual stresses in steel under thermal loadings KW - Angewandte Mathematik KW - Stochastik KW - Strukturmechanik Y1 - 2016 SP - 1 EP - 17 ER - TY - THES A1 - Hildebrand, Jörg T1 - Numerische Schweißsimulation - Bestimmung von Temperatur, Gefüge und Eigenspannung an Schweißverbindungen aus Stahl- und Glaswerkstoffen T1 - Numerical welding simulation - determination of temperature, microstructure and residual stress for steel and glass materials in welded joints N2 - Die Komplexität des Schweißprozesses und das Verhalten der Werkstoffe infolge des Energieeintrages erfordern eine umfassende Betrachtungsweise. Die Entwicklung von numerischen Modellen und Methoden in den letzten 50 Jahren ermöglicht die Simulation, Analyse und Optimierung von Schweißverbindungen hinsichtlich Temperatur, Gefügestruktur und Eigenspannungen. Eine Differenzierung der Schweißsimulation in Prozess-, Werkstoff- und Struktursimulation gestattet eine gezielte Untersuchung von einzelnen Aspekten. Diese Unterteilung erfordert zum Teil eine starke Abstraktion und Idealisierung der Realität durch geeignete Annahmen und Randbedingungen, die von der zu untersuchenden Fragestellung abhängen. Dadurch wird eine Kalibrierung und Verifikation der Modelle mit Versuchsergebnissen notwendig. Die in dieser Arbeit durchgeführten Untersuchungen beschäftigen sich mit wichtigen Fragestellungen hinsichtlich der numerischen Simulation und experimentellen Untersuchung des Temperaturfeldes sowie des Gefüge- und Eigenspannungszustandes von MAG-Schweißverfahren an den Werkstoffen Feinkornbaustahl und Duplex-Stahl, CO2-Laserstrahlschweißverfahren am Werkstoff Quarzglas, Trennprozessen von Proben, WIG-Nachbehandlungsverfahren. Hinsichtlich der Naht- und Stoßarten orientierte sich die Arbeit an baupraktisch relevanten Schweißverbindungen sowie Besonderheiten, die sich aus Schweißprozessen und unterschiedlichen Werkstoffen ergeben. Eine Interpretation der numerisch und experimentell ermittelten Ergebnisse ermöglicht die Ableitung von allgemeingültigen Erkenntnissen zur Ausbildung des Temperaturfeldes, Entstehung von Gefügestrukturen und Eigenspannungen. Voraussetzungen für eine realitätsnahe Schweißsimulation zur Bestimmung von Temperatur, Gefügeanteil und Eigenspannung sind neben den Geometriemodellen geeignete numerische Modelle für die Einkopplung der Energie aus dem Schweißprozess und für die Abgabe der Energie durch Konvektion und Strahlung an die Umgebung, zur Beschreibung des thermischen und mechanischen Werkstoffverhaltens im Bereich von Raumtemperatur bis zur Schmelztemperatur. N2 - In the last 50 years simulation, analysis and optimization of welded joints makes the development possible of numerical models and methods for determination of temperature, microstructure and residual stress. A differentiation of welding simulation in process, material and structural simulation is possible for a purposeful investigation of individual aspects. This partitioning requires a strong abstraction and idealization of the reality with boundary conditions. Calibrations and verifications of the models with test results are necessary. The investigations concern with important questions in regard to the numerical simulation and experimental investigation of temperature field as well as microstructure and residual stresses of MAG-welding at the materials fine-grain structural steel and duplex steel, CO2-laser welding at the material quartz glass, separation processes of samples, post welding process with TIG. T3 - Schriftenreihe des Instituts für Konstruktiven Ingenieurbau - 18 KW - MAG-Schweißen KW - Schweißen KW - Simulation KW - Eigenspannung KW - Feinkornbaustahl KW - Quarzglas KW - Schweißverbindung KW - Wärmeeinflusszone KW - Laserschweißen KW - Ferri KW - welding KW - numerical simulation KW - residual stress KW - joints KW - steel Y1 - 2008 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20090617-14753 ER - TY - CHAP A1 - Göbel, Michael A1 - Hildebrand, Jörg A1 - Werner, Frank ED - Gürlebeck, Klaus ED - Könke, Carsten T1 - NUMERISCHES MODELL FÜR DIE SIMULATION EINER LASERSTRAHLSCHWEIßUNG VON QUARZGLAS N2 - Ausgehend von den fundierten Erfahrungen, die für das Schweißen von verschiedensten Metallen vorliegen, wird an der Professur Stahlbau der Bauhaus-Universität Weimar ein neuartiges Verfahren zum CO2-Laserstrahlschweißen von Quarzglas numerisch untersucht. Dabei kommt die kommerzielle FE-Software SYSWELD® zum Einsatz. Die erforderlichen Versuche werden in Zusammenarbeit mit dem Institut für Fügetechnik und Werkstoffprüfung GmbH aus Jena realisiert. Die numerische Analyse wird eingesetzt, um geeignete Prozessparameter zu bestimmen und deren Auswirkungen auf die transienten thermischen und mechanischen Vorgänge, die während des Schweißvorgangs ablaufen abzubilden. Um die aus der Simulation erhaltenen Aussagen zu überprüfen, ist es erforderlich, das Berechnungsmodell mittels Daten aus Versuchsschweißungen zu kalibrieren. Dabei sind die verwendeten Materialmodelle sowie die der Simulation zugrunde gelegten Materialkennwerte zu validieren. Es stehen verschiedene rheologische Berechnungsmodelle zur Auswahl, die die viskosen Materialeigenschaften des Glases abbilden. Dabei werden die drei mechanischen Grundelemente, die HOOKEsche Feder, der NEWTONsche Dämpfungszylinder und das ST.-VENANT-Element miteinander kombiniert. Die Möglichkeit, thermische und mechanische Vorgänge innerhalb des Glases während des Schweißvorgangs und nach vollständiger Abkühlung, vorhersagen zu können, gestattet es den Schweißvorgang über eine Optimierung der Verfahrensparameter gezielt dahingehend zu beeinflussen, die Wirtschaftlichkeit des Schweißverfahrens zu verbessern, und ein zuverlässiges Schweißergebnis zu erhalten. Dabei können auch nur unter hohem experimentellen Aufwand durchführbare Versuche simuliert werden, um eine Vorhersage zu treffen, ob es zweckmäßig ist, den Versuch auch in der Praxis zu fahren. Dies führt zu einer Reduzierung des experimentellen Aufwandes und damit zu einer Verkürzung des Entwicklungszeitraumes für das angestrebte Verfahren. KW - Architektur KW - CAD KW - Computerunterstütztes Verfahren Y1 - 2006 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170327-29589 UR - http://euklid.bauing.uni-weimar.de/ikm2006/index.php_lang=de&what=papers.html ER - TY - JOUR A1 - Nagel, Falk A1 - Simon, Flaviu A1 - Kümmel, Benjamin A1 - Bergmann, Jean Pierre A1 - Hildebrand, Jörg T1 - Optimization Strategies for Laser Welding High Alloy Steel Sheets JF - Physics Procedia N2 - A known phenomenon during laser welding of thin sheets is the deformation caused by thermally induced stresses. This deformation can result in a change of the gap width between the welded parts, which leads to an unstable welding process. Inducing displacements by using a second heat source will compensate for the change in gap width, hence optimizing the welding process. The base material is 1 mm thick austenitic stainless steel 1.4301, which is welded by a CO2 laser. The second heat source is a diode laser. The gap between the welded parts was set between 0.05 mm and 0.1 mm. The influence of the second heat source on the welding process and the welding result is described. The usage of a second heat source allows a higher gap width to be set prior to the welding process. The results of the numerical simulation were found to be corresponding to those of the experiments. KW - Edelstahl KW - Laserschweißen KW - Laser Welding; CO2; Diode; Distortion; Finite Element Analysis; Thermal Analysis; Mechanical Analysis; Numerical Model Y1 - 2014 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170425-31554 SP - 1242 EP - 1251 ER - TY - CHAP A1 - Almamou, Abd Albasset A1 - Gebhardt, Thomas A1 - Bock, Sebastian A1 - Hildebrand, Jörg A1 - Schwarz, Willfried ED - Gürlebeck, Klaus ED - Lahmer, Tom T1 - QUALITY CONTROL OF CONSTRUCTED MODELS USING 3D POINT CLOUD T2 - Digital Proceedings, International Conference on the Applications of Computer Science and Mathematics in Architecture and Civil Engineering : July 20 - 22 2015, Bauhaus-University Weimar N2 - Over the last decade, the technology of constructing buildings has been dramatically developed especially with the huge growth of CAD tools that help in modeling buildings, bridges, roads and other construction objects. Often quality control and size accuracy in the factory or on construction site are based on manual measurements of discrete points. These measured points of the realized object or a part of it will be compared with the points of the corresponding CAD model to see whether and where the construction element fits into the respective CAD model. This process is very complicated and difficult even when using modern measuring technology. This is due to the complicated shape of the components, the large amount of manually detected measured data and the high cost of manual processing of measured values. However, by using a modern 3D scanner one gets information of the whole constructed object and one can make a complete comparison against the CAD model. It gives an idea about quality of objects on the whole. In this paper, we present a case study of controlling the quality of measurement during the constructing phase of a steel bridge by using 3D point cloud technology. Preliminary results show that an early detection of mismatching between real element and CAD model could save a lot of time, efforts and obviously expenses. KW - Angewandte Informatik KW - Angewandte Mathematik KW - Building Information Modeling KW - Computerunterstütztes Verfahren KW - Data, information and knowledge modeling in civil engineering; Function theoretic methods and PDE in engineering sciences; Mathematical methods for (robotics and) computer vision; Numerical modeling in engineering; Optimization in engineering applications Y1 - 2015 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170314-27944 SN - 1611-4086 ER - TY - CHAP A1 - Motra, Hem Bahadur A1 - Dimmig-Osburg, Andrea A1 - Hildebrand, Jörg ED - Gürlebeck, Klaus ED - Lahmer, Tom ED - Werner, Frank T1 - UNCERTAINTY QUANTIFICATION IN CYCLIC CREEP PREDICTION OF CONCRETE T2 - Digital Proceedings, International Conference on the Applications of Computer Science and Mathematics in Architecture and Civil Engineering : July 04 - 06 2012, Bauhaus-University Weimar N2 - This paper presents a methodology for uncertainty quantification in cyclic creep analysis. Several models- , namely BP model, Whaley and Neville model, modified MC90 for cyclic loading and modified Hyperbolic function for cyclic loading are used for uncertainty quantification. Three types of uncertainty are included in Uncertainty Quantification (UQ): (i) natural variability in loading and materials properties; (ii) data uncertainty due to measurement errors; and (iii) modelling uncertainty and errors during cyclic creep analysis. Due to the consideration of all type of uncertainties, a measure for the total variation of the model response is achieved. The study finds that the BP, modified Hyperbolic and modified MC90 are best performing models for cyclic creep prediction in that order. Further, global Sensitivity Analysis (SA) considering the uncorrelated and correlated parameters is used to quantify the contribution of each source of uncertainty to the overall prediction uncertainty and to identifying the important parameters. The error in determining the input quantities and model itself can produce significant changes in creep prediction values. The variability influence of input random quantities on the cyclic creep was studied by means of the stochastic uncertainty and sensitivity analysis namely the Gartner et al. method and Saltelli et al. method. All input imperfections were considered to be random quantities. The Latin Hypercube Sampling (LHS) numerical simulation method (Monte Carlo type method) was used. It has been found by the stochastic sensitivity analysis that the cyclic creep deformation variability is most sensitive to the Elastic modulus of concrete, compressive strength, mean stress, cyclic stress amplitude, number of cycle, in that order. KW - Angewandte Informatik KW - Angewandte Mathematik KW - Computerunterstütztes Verfahren Y1 - 2012 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:gbv:wim2-20170314-27803 UR - http://euklid.bauing.uni-weimar.de/ikm2012 SN - 1611-4086 ER -